Automated Plate Beveling Calculator

how automated beveling solutions help you save


The below default calculations are based on a common plate bevel on 1/4” thick, mild steel using a 1 pass, single-V bevel with zero land, cut at 30°, bringing the bevels to a sharp edge to promote full weld penetration.

Cost analysis: Automated Plate Bevelling

Current Bevelling Method

 

KBM® Automated Plate Bevelling

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Current Bevelling Method (calculation for reference) Automated Plate Bevelling




Result:
$ 55.56
(calculation for reference)
Overhead Cost / hr
Bevel speed x 60 mins x bevel efficiency




Result:
$ 1.11

Cost Savings Per Meter

(Current Bevelling Cost per meter – KBM® Cost per meter)

$ 54.44
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Return on investment analysis

Total bevelled meters necessary to incure ROI

(calculation for reference)
Beveller Cost ($)
Cost Savings / per meter


Bevelled meters until ROI

186.3183673
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Cutter Life Depreciation

Cutter Life of 1000m or .001% depreciation per bevelled meter

(calculation for reference)
Bevelled meters until ROI
Cutter Life


Cutter Life Depreciation at ROI

19%
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Summary

The ROI calculator shows that the KBM® automated bevelling process dramatically increases bevel speed and efficiency compared to the current manual method, reducing bevelling cost per meter by , which allows the equipment investment of *Input Amount* to be recovered after only *Calculated Amount of Meters* beveled plate. Additional benefits include: No heat affected zone, no vibration, no noise and improved material handling.


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WE HAVE A WIDE SELECTION OF FREE AND HELPFULL RESOURCES

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Advantages of Working With Gullco

Your productivity, worker safety, and bottom line depend on precise, reliable welding automation products, and that’s what Gullco International is known for. Our products are durable, practical, and readily available around the world through our extensive network of distributors.

Frequently asked questions

Find quick answers to your questions here, ask our AI assistant, or contact us for any additional inquiries.

Is automation right for my application?

Gullco’s automation solutions can be tailored to fit most applications. Our products are designed for flexibility and customization. To determine the best approach for your needs, please provide some details about your project. We’re happy to discuss how we can help you achieve optimal results.

Can I get pricing on your product?

Thanks for your interest in Gullco products! For accurate pricing and to discuss your specific needs, we recommend you Request a Quote and your local distributor will promptly respond.

Do you have a distributor in my area?

Gullco International has presence worldwide. To locate the distributor in your area, visit our distributor locator and choose your region and location.

Can I get a product demonstration?

Absolutely! We’d be happy to schedule a product demonstration for you. Please let us know which product(s) you’re interested in and your preferred date and time, and we’ll get that arranged. We look forward to showing you how Gullco can improve your operations.

Can you replace my product manual?

You can locate your product manual in our Resource library.

What makes GULLCO’s products so rugged?

That’s a great question! We’re really proud of the ruggedness of our Gullco products. A big part of it comes from our commitment to North American manufacturing. We’ve invested over $12 million in state-of-the-art CNC equipment to ensure precision and durability. Plus, we do most of the manufacturing in-house, which gives us tight control over quality.

Ready to get started?

With over seven decades of experience and a worldwide reach, we synthesize the skills, knowledge, and experience to offer reliable, innovative solutions to automate welding and associated processes. We are committed to continual improvement, developing new welding automation systems and equipment to address the ever-changing needs of the industry.

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