Weld Automation

KAT® 300 Welding and Cutting Automation Carriage

The Gullco KAT® which has been used throughout the world for decades has been re-engineered to be smaller and lighter than previous models, yet robust and feature rich. These engineered features include:

• Tool-less Setup, Adjustment & Operation
• Self-aligning Wheels (Easy Installation)
• Dynamic Dovetail Racking for versatile torch positioning
• ...

2 Products

View All

KAT® 200 Welding and Cutting Automation Carriage - Rigid Track

• Welding Carriage
• Programmable
• Low Voltage
• All Position
• Variable Speed

9 Products

View All

KAT® 200 Welding and Cutting Automation Carriage - Flexible Track

• Welding Carriage • Programmable • Low Voltage • All Position • Variable Speed Incorporating Gullco's highly versatile "G Type" control Reliable automation that improves quality and reduces costs in welding and cutting operations The Gullco Flex KAT® is used throughout the world to automate a ...

9 Products

View All

KAT® 100 Mechanized Welding and Cutting Carriage

The GULLCO® KAT®100 automation carriage is the major component of an automated system designed to improve welding and cutting applications by increasing quality and reducing the cost of operations by increasing productivity. Operator safety is greatly enhanced by the use of GULLCO® low voltage (24 VDC) control and switch-mode power supply integration. The carriage consists of a low voltage 2...

1 Products

View All

KAT® Weld Oscillation Automation Carriage

KAT Automation Carriage | Radial and Linear Weld Oscillation This advanced weld oscillation system is designed to increase production and improve the quality of the weld produced in automatic mechanized welding operations by minimizing weld defects such as poor penetration, incomplete fusion, overlap and undercut. The GK-200 Series automation; carriages come...

5 Products

View All

Remote Control Weld Oscillator

VERSATILE REMOTE CONTROLLED WELD OSCILLATION HEAD This advanced oscillation package is designed to increase production and improve the quality of the weld produced in automatic mechanized welding operations by minimizing weld defects such as poor penetration, incomplete fusion, overlap and undercut. The GK-200 Series Remote Control Oscillator comes with the option for linear...

1 Products

View All

KAT® Weld Indexing Automation Carriage

Automates Overlay/Cladding Welding Operations The Gullco KAT®Indexing System is typically used to automate single or multi-head overlay/cladding welding operations, hard surfacing, etc. The automatic routine drives a motorized device (either the KAT®carriage or the motorized rack arm), cycling back and forth between limit switches. When the device that is cycling reaches a li...

18 Products

View All

KAT® Auto-Welding Automation Carriage

The KAT® Carriage Auto-Weld enables a wide variety of automated welding cycles that can be repeatedly performed along any plane. The advanced Auto-Weld control monitors, via distance travelled, and responds to limit switches mounted on the KAT® which in turn respond to adjustable activators mounted at appropriate positions on the KAT® Track. Travel direction/speed and length of travel path are ...

18 Products

View All

Portable Trackless Welding Carriage - MOGGY® and Magnetic MOGGY®

• Ideal for automatic horizontal fillet, lap and butt welding operations
• Controls are available to perform continuous and/or stitch weld operations
• Dual gun holder assembly is available for efficient simultaneous welding
• Wheels on the standard Moggy can be reversed to allow the moggy to run on standard v-groove track
• The magnetic moggy has ...

4 Products

View All

Electronic Seam Tracking System - KAT® Tracker

KAT® Tracker Electronic Seam Tracking System ...high precision tracking system that maintain the torch in optimum operating position regardless of variations in the weld seam...providing improved quality and efficiency in a wide variety of welding operations. The quality and efficiency achieved with today's automated welding systems can be impaired by material warpage, misalignment, ir...

2 Products

View All

Arc Length System | Torch Height Control

The Arc Length System (TP-300-AVC) is used in combination with TIG welding and plasma cutting power sources to give automatic control of the arc voltage to maintain arc length. The ALS monitors the arc voltage by comparing it with the level set on the TP-300-AVC front control panel and makes changes to the torch position as necessary. Once the torch height has been selected it will be maintaine...

1 Products

View All

Electronic Arc Height Sensor - E.A.H.S

The E.A.H.S works by measuring welding current, comparing it to a target value that has been set by the operator and automatically adjusting the height of the welding gun to maintain the target welding current. The Model GK-203-400 is a standalone unit meaning it does not interface with the wire feeder. The arc activation trigger signal of the welding equipment that is used to start/stop the weldi...

2 Products

View All

Mechanical Seam Tracker and Height Sensor System

Gullco Mechanical Seam Trackers and Height Sensors are designed for use with the Gullco Kat Travel Carriage to accurately maintain the required, pre-set distance between the gun or torch and the workpiece in automated welding and cutting operations. Three models are available to effectively meet various application needs. All are constant velocity, spring-type sensors utilizing hardened and gro...

3 Products

View All

Remote Control Weld Indexing System

Automates Weld Overlay and Cladding Processes The Gullco remote controlled indexing system is typicaly used to automate a orbtial overlay welding or surfacing applications. After each activation of the rotation limit switch the motorized arm will travel a preset distance, in a preset direction at a variabaly controlled speed (indexing) to produce the desired weld pattern. Variations on t...

1 Products

View All

KAT® Arcair Weld Gouging Automation Carriage

Five Times Faster, Ten Times Less Grinding The Arcair-Matic® N7500 gouging system is highly productive for any metal fabrication operation where gouging and welding represents a large portion of the work schedule. This applies to almost all metals, including stainless steel, carbon, manganese, and chrome-moly steels. All functions can be controlled, from determining gouge parameters,...

1 Products

View All

Submerged Arc Welding System SAM®

Heavy Duty MOGGY®for Submerged Arc and Mig Welding The versatility and reliability of the world famous Gullco MOGGY®trackless travel carriage system and a variety of quality engineered components combine to provide a highly flexible self-contained welding unit. This Gullco unit is designed to produce precision, quality Submerged Arc or MIG welds. SAM®Carriage, Model GM-0...

6 Products

View All

Welding Positioner

Increase productivity, quality and profitability in circumferential welding applications Gullco's Welding Positioner is a positive drive rotary turn table complete with mounting flange, drive and tilt mechanism and Microprocessor based pulse width modulation motor control. Standard and Programmable models are available. The welding positioner is driven by a low voltage permanent magnet m...

12 Products

View All

Self-Centering Welding Gripper

This 3 jaw self-centering gripper is designed for use with all welding positioners including Gullco's GP/GPP-200 Series of positioners. It provides high levels of efficiency and versatility in operations involving welding of fittings, flanges, etc. Specifications are provided on the reverse of this sheet. Contact Gullco or your Gullco distributor for more detailed information.

• Quic...

1 Products

View All

Automatic Rotary Weld System

Automate your circumferential welding operations and add efficiency and increased precision with the highly flexible Gullco Automatic Rotary Weld System.

• rotary weld table with tack feedback interfaced with a PLC...providing precision stop/start, weld stop/start, adjustable rotation speed, weld overlap, multipass welding and tack welding
• accurately adjustable tailst...

1 Products

View All

Porta Welder - Welding Manipulator System

Bring the Weld to the Joint With This Self Contained Welding Station

• Boom Capacity: 150 lb.
• Boom Length: 87" (2209.8 mm)
• Boom Travel Length: 31" (787.4 mm)
• Mast Height: 62" (1574.8 mm)
• Mast Travel: 40"(1016 mm)
• 4 x 4 ft Base for Power Source Mounting
• ForkLift Pockets for Moving
• Operates on 115V
<...

1 Products

View All

Automatic Pipe Turning Rolls for Welding - KAMEL Rolls

Reduce pipe preparation costs with this rugged, portable equipment which rotates pipe from 2" to 16" (51 - 406mm) diameter. Two models are available; Model KR-200-L has a turning capacity of 1500 lbs (680 kg), and an infinitely variable forward/reverse speed range of 1-35.4 ipm (2.5-89.9 cm/min). Model KR-200-M has a turning capacity of 1500 lbs (680 kg) and precise control of the variable forward...

3 Products

View All

Overlay Gantry/Cladding System

The Gullco Overlay / Cladding System is designed to operate in all positions. Ideal for use in boiler tube walls, pressure vessel tanks and other applications where overlay repair is necessary. The overlay system allows for precise control of travel speed which allows the operator to achieve clean consistent weld overlay patterns. The entire system is made up of existing Gullco product...

1 Products

View All

Gullco Gantry/Bridge Systems

Custom Engineered to Automate Welding/Cutting Operations Gullco Gantry Units are custom designed assemblies that are used in a variety of applications such as automated seam welding, fabricated assemblies, stiffener seams and automated cutting operations such as stripping and edge preparation. Gullco will custom design a gantry/bridge unit to meet your specific requirements. A w...

2 Products

View All

Welding Track Vacuum Mounting System

The Gullco vacuum mounting systems are designed to firmly hold the KAT® Rigid and Flex Tracks in position on magnetic and non-magnetic materials. The systems are rugged and dependable while incorporating a light weight design for portability. There are Vacuum/ KAT® carriage packages specifically designed for automatic welding and cutting applications. PORTABLE VACUUM UNIT Model GV-168-50<...

1 Products

View All

KAT® Rigid Track, Flex-Tracks and KAT® Track Mounting Devices

Download Product Brochure  

7 Categories / 18 Products

View All

KAT® Automation Carriage Accessories

Download Product Brochure Gullco's welding automation carriages and tractors are built with a modular design which allows for a variety of accessories to be used in different ways to complete various applications. By configuring these accessories differently hundreds of application solutions can be achi...

12 Categories / 25 Products

View All

Weld Shaver

The weld shaver carriage uses force compliance to allow the weld shaver head to maintain contact over contoured surfaces and ensures a consistent and precision weld removal. Force compliance technology combined with DC Servo Spindles increases: Quality Consistency Cutter Insert Life Operator Safety The weld shaver removes up to 90% of the weld height at a rate of up to 3 ft/min (61 cm/min...

1 Products

View All